double line light keel Roll Forming Machine has two sets of rollers,they can produce two keels. If the dimension issuitable , our technicians can simplify the two rollers into one. Combined machines can help you to save space and raise productivity. To our great joy,we have already developed three lines.
Processing flow diagram of machine
Manual Decoiler→Feeding material into machine →Roll forming machine →Measure length →Hydraulic cutting →Finished Products
decoiler
inner Diameter 450-550mm
Outer Diameter max 1500mm
Max Coil width 500mm
Capacity 3T
main forming machine
Forming steps 12 rollers
Design type Guide column
Machine frame Memorial arch
Changing size methods Completely changing the mold linear system
Structure independent stand
Power of main machine 7.5 kw
Type of cutting and punching Hydraulic
Hydraulic servo tracking cutting
the machine is with servo tracking cutting, the cutting knife can move automaticly. so that, the tracking cutting can keep same speed with the main forming machine, and cut the finished products continually .
No. | Name | Size and mode | number | note |
1 | base frame | 100*100*6 | 1 | |
2 | Control station | | 1 | Include switch button |
3 | Hydraulic station | 4kw | 1 | |
4 | Oil pump | 63*80*80 | 1 | |
5 | Cooling device | 35Hz | 1 | |
6 | Sensor | Npu | 2 | |
7 | Encoder | 600 | 1 | Omron |
8 | tachometric wheel | | 2 | |
9 | Servo motor | 3.9kw | 1 | GSK |
10 | Mold | Mulfan1 | 4 | |
11 | Lead screw | Sfu4020-1230 | 1 | Taiwan |
12 | Guide | HG35-2000 | 2 | |
13 | Slider | HGH35cA | 4 | |
14 | Coupling | | 4 | |
Shearing Machine:
Material of blades: Gcr12 quenched
Power supply : hydraulic power
Frame : Pillar style with rack & pinion system
Stroke switch : non-contact photoelectric switch
Electic Control System:
1. Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.
2.Other electric element are Delta
3. Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
additions
Sometimes there are some embossing and holes on our customers samples. For the holes, a punching device must be added. For embossing ,we usually put the embossing model on the former rollers .If you want your logo to be printed an the keel,we have two methods.One ,the same as getting holes ,add a logo punching system in front of the hydraulic station.Or we make some changes on the rollers.Then you can get your logo while roll forming.
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