C U L Gypsum Wall Forming Machine Drywall Channel Forming Machine C U L Montantes Canales Maestras Forming Machine
Ceiling channel Requirements:
Montantes 48/35 - 70/40 - 90/40
Canales 48/28 - 70/28 - 90/28
Maestras 47/17/6
Thickness : +/- 0.5 to 0.7 mm
Length : +/- 3 to 6 m
Material : Galvanized DX51D +Z (EN 10143)
Speed : +/- 20 to 60 m per minute
Drawing profile for you reference :
Component for Light Weight Steel Frame Roll Forming Machine:
1. Decoiler one set
2. main roll forming machine one set
3. cutting and punching part
4. control box one set
5. hydraulic station
Details information for Light Weight Steel Frame Roll Forming Machine:
Decoiler
Usage: It is used to support the steel coil and uncoil it in a turntable way. Passive uncoil pulled by roll forming system
Loading capacity: 1.5T
Uncoiling width: 300mm
Inner diameter: 450-550mm
Main roll forming machine:
Feeding and leveling will level coil to make sure it is neat clean and straight.
Size: 3800х800х1400mm
Weight : 2.6 tons
Voltage:380V/50HZ 3Phase(as customer`s request)
Roller fixer : Guide column
Frame : middle plate welded Memorial arch frame type
Frame thickness:25mm
Speed: 5-50m/min
Drive mode: gear
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: φ40mm
Number of rollers : 10rollers
Main power: 4kw
The machine picture is for your reference
Processing flow diagram of machine
Manual Decoiler→ Feeding material into machine →Roll forming machine →Measure length→Hydraulic cutting →Finished Products
Machine pictures for your reference
1.Technical parameters
Configurations | manual decoiler, guiding platform, main machine of roll forming, cutting device, electric motor, hydraulic station, Delta PLC control system, run out table |
|
Material | Raw material | Galvanized |
Thickness | 0.3-0.8 mm |
|
Manual decoiler | Inner Diameter | 450-550mm |
Outer Diameter | max 1500mm |
Max Coil width | 500mm |
Capacity | 3T |
|
Main Forming Machine | Forming steps | 12 rollers |
Shaft diameter | 40Cr steel with quenched treatment, precision machined, outer diameter: 40mm |
Design type | Guide column |
Machine frame | Memorial arch |
roller material | bearing steel with quenched treatment |
shaft material | 45# steel with tempering |
Work speed | 20-60m/min |
Transport | reduction gearbox transmission |
Changing size methods | Completely changing the mold linear system |
Structure | independent stand |
Power of main machine | 7.5 kw |
Type of cutting and punching | Hydraulic |
Cutting tolerance | ±1mm |
Blade and punching material | GCr12MoV quenching treatment 58-60° |
Cutter quantity | 1 set |
Working pressure | 20MPA |
Cutting system | Hydraulic servo tracking cutting | the machine is with servo tracking cutting, the cutting knife can move automaticly with the speed of the machine. so that, the tracking cutting can keep same speed with the main forming speed, and cut the finished products without any stopping. |
2. Automatic tracking cutting No. | Name | Size and mode | number | note | 1 | base frame | 100*100*6 | 1 | | 2 | Control station | | 1 | Include switch button | 3 | Hydraulic station | 4kw | 1 | | 4 | Oil pump | 63*80*80 | 1 | | 5 | Cooling device | 35Hz | 1 | | 6 | Sensor | Npu | 2 | | 7 | Encoder | 600 | 1 | Omron | 8 | tachometric wheel | | 2 | | 9 | Servo motor | 3.9kw | 1 | GSK | 10 | Mold | Mulfan1 | 4 | | 11 | Lead screw | Sfu4020-1230 | 1 | Taiwan | 12 | Guide | HG35-2000 | 2 | | 13 | Slider | HGH35cA | 4 | | 14 | Coupling | | 4 | | |
|
Control Device | PLC Control | Speed regulation control cabinet |
PLC language | As required |
Touch screen | Delta |
Function | Automatic length and quantity measurement |
|
Other Spare part | Weight | About 8.0 ton |
Dimension | 6800*1800*1500 (mm) L x W x H |
Main body color | As required |
Voltage | 380v, 50Hz,3 phase(or as required) |
Spare cutting blade | One piece for one size |
Machine pictures for your reference
1.Technical parameters
Shearing Machine:
Material of blades: Gcr12 quenched
Power supply : hydraulic power
Frame : Pillar style with rack & pinion system
Stroke switch : non-contact photoelectric switch
Electic Control System:
Feature:
1. Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.
2.Other electric element are Delta
3. Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
Hydraulic Station:
Hydraulic motor Power: 3kw
Hydraulic oil: 46#
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