Popular C post of guardrail specification:
Normal Size | 1500*100*50*25*5mm,1500*120*55*16*4mm,1700*150*110*18*4/4.5mm,1750*120*55*16 *4mm,1900*100*55*25*6mm and available in different sizes. |
Applicable standards | JT/T 281-1995(China), AASHTO M180-79(USA), TL-SP 92(Germany) or any other International Standards. |
Base steel: | Steel Grade Q235B (equivalent to S235JR according to DIN EN 10025 and Gr. D according to ASTM A283M) or Q345 (S355JR / ASTM A529M 1994). |
The thickness of the steel | 4~7mm or customized |
Surface treatment | Hot dip galvanized |
The thickness of galvanized (double sides) | 550g/m2 (80µ) or 610g/m2 (85µ) or 1100g/m2 (160µ) or 1200g/m2 (170µ) or as per your request. |
Relevant parts required for guardrails | Guardrail Beams, Posts, End Terminal, Spacers / Offset Blocks, Reflector, Anti Dazzle Boards and Bolt & Nut & Washer etc. |
Features | Great corrosion resistant, high intensity, long and durable, with good impact resistance, low cost, long life, higher security, environmental protection, etc |
Highway W Beam Metal Guardrail C Post Rolling Forming Machine:
Highway W Beam Metal Guardrail C Post Rolling Forming Machine working flow:
5T uncoiler+5T hydraulic coil car ---- gap bridge pressing + straightening ---- 2-station hydraulic punching ---- roll former ---- Turkey head reforming ----servo tracking hydraulic fly cut----output
Main elements for your reference | ||||
No | Item Name | Type | Qty | (KW) |
1 | Hydraulic decoiler | 5 T | 1 SET | 5.5KW |
2 | Main rolling machine Molding frame+ gearbox with before punching one station (18.5kw) | 1 SET | 55KW | |
3 | Servo flying tracking saw | 80 MPM | 1 SET | |
4 | Receiving table | 40 meter | 1 SET | |
5 | PLC control system | PLC | 1 SET |
Main parameters of the rolling forming machine | |
Supported material thickness | 3.8-5.0mm |
Main power of the machine | 55 kw inverter motor. |
Roller station | 16 |
Roller material | Cr12Mov quenching, hardness HRC 60-62 degrees. |
Main machine frame | Closed-integrated frame, cold-formed arch structure |
Transmission method | Gearbox drive, spiral bevel gear |
Main shaft diameter | 100mm, 40Cr quenching and tempering treatment |
With cooling system | To protect the roller as working, roller will be very hot |
Cooling method | Roller spray cooling. |
Bearing brand | Heavy-duty Harbin bearing. |
Inverter | Siemens |
Encoder | High precision Omron |
Main machine frame | Q235B, High temperature tempering to stress |
For the leveling part, we can make the leveling, shearing and welding together to make it more automatically
Rolling Forming Machine Part: