Zhongtuo Roll Forming Machinery Co., ltd

what are the main component of Floor steel decking forming machine?

2024-08-01 15:45:02

Floor steel deck roll forming machine is a professional metal processing equipment for the production of floor decking. Floor decking is an important component used in the construction industry to support floor loads, and are usually installed between the beams of a building as part of the floor plate. The working principle of the cold forming machine is to use mechanical force to bend and form the metal coil at room temperature to produce the floor decking sheet that meets the design requirements.
 
Floor steel decking forming machine, mainly component as belows:
  1. Hydraulic uncoiler
most customers choose 10 tons hydraulic decoiler, because hydraulic decoiler machine adopts hydraulic control core shaft expansion and shrinking, convenient, working fast and stable.
Driven control by electrical motor, high precision, good degree of automation, frequency converter control, the speed can be adjusted.
 
 
 
 
  1. Feed device
Responsible for feeding metal coil into the forming machine
One set guiding roller, Steel plate welded platform to carry the sheet and feed into roll
forming system; Feeding width is adjustable with the handle wheels
 
After steel plate going through feeding device, first need process embossing pattern as client’s request.there is support frame up and down embossing rollers
 
Smartly design, we add one clutch at the embossing pattern rolling station ,since the pattern embossing rollers shaft driving actively ,turning speed quicker than forming rollers, it will lead steel plate jammed. With cluth, can avoid incosistent speed.
 
 
 
 
  1. Main roll forming machine:
According to the design specifications of the floor steel decking, the molding mold will have different shapes and sizes, also different rollers station.
Rollers material normally use 1045# steel and GCR15 steel, quenched.
 
 
 
  1. Cutting device
After the floor decking plate is formed, the cutting device cuts it to the specified length.
 
 
 
  1. Control system: used to control the entire molding process to ensure the accuracy and quality of the product. Control system can choose Delta or Siemens brand, international famous brand, it is more easy to replace once some parts damage after some years.
 
 
 
The advantages of floor steel decking machine
 
High production efficiency: Because the molding is completed at room temperature, there is no need to preheat and heat preservation, and the production cycle is short.
 
Low energy consumption: Compared with hot forming process, cold forming saves energy and reduces environmental pollution.
 
Stable product quality: Through the precise control system, you can ensure that the size and shape of each floor plate meet the design requirements.
 
Strong adaptability: can produce a variety of specifications and models of floor bearing plates, to adapt to the needs of different building structures.
 
In the production process of cold forming machine, it is necessary to strictly control parameters, such as bending Angle, bending radius, forming speed, etc., to ensure the quality of products. At the same time, regular maintenance and maintenance is also very important to keep the equipment in good running condition. With the increasing requirements of the construction industry for green building materials and energy conservation and emission reduction, the cold-forming machine will play a more important role in the future construction market because of its environmental protection and efficient characteristics.
 

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