Here's an overview of how a TR60+ Deck Profile floor sheet roll forming machine typically works:

1. Material Loading:

• Raw material, usually a coil of galvanized or pre-painted steel, is loaded onto the decoiler of the roll forming machine.

2. Guiding and Feeding:

• The material is guided through a series of rollers and fed into the roll forming unit. Guiding and feeding systems ensure the proper alignment of the material for accurate forming.

3. Pre-Punching:

• In some cases, the machine may have pre-punching units to create necessary holes or slots in the floor sheet for purposes like fastening or accommodating other structural components.

4. Roll Forming:

• The heart of the process is the roll forming unit. The metal strip passes through a series of carefully designed rollers that gradually shape the flat strip into the TR60+ Deck Profile. Each set of rollers is responsible for forming a specific part of the profile.

5. Cutting:

• Once the desired length of the floor sheet is reached, a cutting mechanism is employed to cut the sheet to size. This could be a flying cutoff system or another type of cutting tool depending on the machine design.

6. Stacking or Collection:

• The finished TR60+ Deck Profile floor sheets are either stacked for further processing or collected for packaging and shipment.

7. Control System:

• Modern roll forming machines are equipped with a control system, often a Programmable Logic Controller (PLC). The control system allows operators to input parameters, monitor the production process, and make adjustments as needed.

8. Quality Control:

• Throughout the process, quality control measures are implemented to ensure that the formed floor sheets meet the required specifications. This may involve visual inspections, measurements, and other quality checks.

9. Optional Embossing or Marking:

• Some roll forming machines may include additional stations for embossing logos, part numbers, or other markings on the finished floor sheets.

10. Optional Coating or Treatment:

• Depending on the requirements, the finished floor sheets may undergo additional treatments such as coating or other surface finishes for enhanced durability or specific aesthetic preferences.

11. Packaging:

• The final step involves packaging the floor sheets for transportation and delivery to construction sites or other destinations.